AEC ACM Series Manual de Instalação

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Operation and Installation Manual
ACM Series
Dehumidifying Dryers
Important! Read Carefully Before Attempting to Install or Operate Equipment
Part No. A0570044 Revision NEW Bulletin No. WH1-620
$30
00
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1 2 3 4 5 6 ... 71 72

Resumo do Conteúdo

Página 1 - Dehumidifying Dryers

Operation and Installation ManualACM SeriesDehumidifying DryersImportant! Read Carefully Before Attempting to Install or Operate EquipmentPart No. A0

Página 2

Page 10 ACM Series Dehumidifying Dryers1-4 Standard Features; Electrical solenoid valve; Drying temperature range of 160ºF to 400ºF.; Mitsubishi pr

Página 3 - Table of Contents

ACM Series Dehumidifying Dryers Page 11Figure 1Typical ACM Dryer ComponentsCoalescing OilFilterAir Filter0.01 MicronSolenoi

Página 4

Page 12 ACM Series Dehumidifying Dryers1-6 The Drying SystemAEC Membrane Compressed air dryers, take a small percentage ofthe dried gas and direct it

Página 5 - Safety Considerations

ACM Series Dehumidifying Dryers Page 13Figure 3ACM Series Machine-Mount DimensionsACM30 and ACM60 machine-mount dimensions

Página 6 - Membrane Dryers

Page 14 ACM Series Dehumidifying DryersFigure 4ACM Series Floor-Mount DimensionsACM30 and ACM60 floor-mount dimensions in inches/cmACM30 ACM60Dimensio

Página 7 - Annex B Information

ACM Series Dehumidifying Dryers Page 15Safety 22-1 Work RulesInstall, operate, and maintain this equipment according toa

Página 8 - Charts and Figures

Page 16 ACM Series Dehumidifying Dryers2-4 Safety ConsiderationsThe terms NOTICE, CAUTION, WARNING, and DANGERhave specific meanings in this manual.

Página 9 - General Information 1

ACM Series Dehumidifying Dryers Page 172-5 General ResponsibilityNO MATTER WHO YOU ARE…Safety is important. Owners, operat

Página 10 - 1-5 Options

Page 18 ACM Series Dehumidifying DryersONLY YOU can make safety work for you by constantly thinkingabout what is safe and what is not. It is often th

Página 11 - Typical ACM Dryer Components

ACM Series Dehumidifying Dryers Page 19• Clean the dryer and surrounding area DAILY, and inspect themachine for loose, mis

Página 12 - 1-6 The Drying System

Page 2 ACM Series Dehumidifying DryersWrite down your dehumidifying ________________ ________________dryer serial numbers ________________ ___________

Página 13 - Figure 3

Page 20 ACM Series Dehumidifying DryersDo not restore power to the dryer until all persons are clear of thearea. DO NOT start and run the dryer until

Página 14

ACM Series Dehumidifying Dryers Page 212-8-3 Fail Safe OperationIf a safety device or circuit should fail, the design must

Página 15 - Safety 2

Page 22 ACM Series Dehumidifying Dryers-Notes-

Página 16 - 2-4 Safety Considerations

ACM Series Dehumidifying Dryers Page 23Shipping Information 33-1 Unpacking and InspectionYou should inspect your AEC dehumi

Página 17 - 2-6 Operator Responsibility

Page 24 ACM Series Dehumidifying Dryers3-3 If the Shipment is Not CompleteCheck the packing list. The apparent shortage may be intentional.Back-ordere

Página 18 - REMEMBER:

ACM Series Dehumidifying Dryers Page 25Installation 44-1 Work RulesThe installation, operation, and maintenance of this equ

Página 19

Page 26 ACM Series Dehumidifying DryersCAUTION!• If you are mounting an ACM machine-mount dryer with amagnet or transition adaptor on the machine thr

Página 20 - 2-8 Safety

ACM Series Dehumidifying Dryers Page 27Figure 5BSuggested Lift Rigging for ACM Dryers (Floor Mount)Note: Floor Mounted Dry

Página 21 - WARNING!

Page 28 ACM Series Dehumidifying Dryers4-3 Making Electrical Connections; The serial tag lists voltage, phase, and amp draw information.; Line volta

Página 22

ACM Series Dehumidifying Dryers Page 294-5 Drying Hopper Air Trap ConsiderationsAEC’s exclusive air trap assembly on the to

Página 23 - Important!

ACM Series Dehumidifying Dryers Page 3Table of Contents1 General Information ...

Página 24

Page 30 ACM Series Dehumidifying Dryers- Notes -

Página 25 - Installation 4

ACM Series Dehumidifying Dryers Page 31Controls 55-1 Identifying Control Panel Indicator Lights andSwitches for Standard Co

Página 26 - CAUTION!

Page 32 ACM Series Dehumidifying DryersFigure 6Typical Control Panel

Página 27

ACM Series Dehumidifying Dryers Page 335-2 Process Air Temperature ControllerAEC dryers use a microprocessor-based PID temp

Página 28 - Connections

Page 34 ACM Series Dehumidifying Dryers5-3 Identifying Process Air Temperature ControllerLED IndicatorsProcess Value Numeric LEDDuring normal operatio

Página 29 - - Notes

ACM Series Dehumidifying Dryers Page 355-4 Identifying Temperature Controller Keys Mode KeyPress the Mode key to shift the

Página 30

Page 36 ACM Series Dehumidifying Dryers5-6 Restoring the E5CN Temperature Controller toFactory SetupIf the preset parameters on the controller have be

Página 31 - Controls 5

ACM Series Dehumidifying Dryers Page 37Proportional Band Mode(P)This setting controls the amount in which the manipulated v

Página 32 - Typical Control Panel

Page 38 ACM Series Dehumidifying Dryers 7. Press and to set the higher or lower thevalues of a parameter or turn that function On or Off. 8. Pre

Página 33

ACM Series Dehumidifying Dryers Page 39Figure 9Typical Dew Point Display MonitorPVSVOUT1OUT2 MANU STOP RMT AT SUB1ATE5CKOMR

Página 34 - LED Indicators

Page 4 ACM Series Dehumidifying DryersTable of Contents6 Control Operation...436-1 Controll

Página 35

Page 40 ACM Series Dehumidifying Dryers5-10 Redundant Safety Controller DisplayOptionalThe Redundant Safety Controller limits the process air temperat

Página 36 - Factory Setup

ACM Series Dehumidifying Dryers Page 41WATLOW Operating ParametersThe WATLOW controller has only one mode selection; ALARM.

Página 37

Page 42 ACM Series Dehumidifying DryersFigure 11Setting List for Redundant Safety Controller (WATLOW), Part No. A0555757Mode Parameter Setting range D

Página 38 - Optional

ACM Series Dehumidifying Dryers Page 43Control Operation 66-1 Controller Operation(Without Optional Alarm Horn & Reset

Página 39 - ) is -10°F (-23°C)

Page 44 ACM Series Dehumidifying Dryers6.) When no fault conditions exist, the display reads “SYSTEMNORMAL”.7.) When a dew point fault is generated

Página 40 - Controller to Factory Setup

ACM Series Dehumidifying Dryers Page 454.) If the OMRON controller faults, the optional redundant hightemperature safety d

Página 41 - WATLOW Operating Parameters

Page 46 ACM Series Dehumidifying Dryers6-3 Alarm Display MessagesNote: The relay screen which contains the Alarm Display Messages is located insideth

Página 42 - -999 to 999 0

ACM Series Dehumidifying Dryers Page 47Startup, Shutdown, and Operation 77-1 Pre-Startup Checks; Check the process and ret

Página 43

Page 48 ACM Series Dehumidifying Dryers7-3 Shutting Down the Dryer 16. When processing is complete, close the hopper slide gateand shut down any in-l

Página 44

ACM Series Dehumidifying Dryers Page 49Maintenance 88-1 Work RulesThe installation, operation, and maintenance of this equi

Página 45

ACM Series Dehumidifying Dryers Page 5Safety ConsiderationsAEC ACM Series membrane dryers are designed to provide safeand r

Página 46

Page 50 ACM Series Dehumidifying DryersRecommendations for Cleaning and Replacing Filters 1. Turn off and/or lock out electrical power to the dryer.

Página 47

ACM Series Dehumidifying Dryers Page 51 5. Locate filters. 6. Remove the filters. 7. Blow particulate filter out with co

Página 48 - 7-3 Shutting Down the Dryer

Page 52 ACM Series Dehumidifying DryersInspect for holes and tears by looking though the filtertoward a bright light. Check for damaged gaskets or den

Página 49

ACM Series Dehumidifying Dryers Page 53Figure 12Process Heater Location and DisassemblyProcedures 1. Remove the four (4) 1

Página 50 - 4. Remove the filter bowls

Page 54 ACM Series Dehumidifying DryersPreventive Maintenance ChecklistAEC ACM Dehumidifying DryersSystem model # Serial #Every weekDate/ByDate/ByDate

Página 51

ACM Series Dehumidifying Dryers Page 55Troubleshooting 9Problem Possible cause Corrective actionProcess heaters are faulty.

Página 52

Page 56 ACM Series Dehumidifying DryersProblem Possible cause Corrective actionProcess temperature set toohigh due to operator error.Check resin manuf

Página 53

ACM Series Dehumidifying Dryers Page 57Problem Possible cause Corrective actionInput polarity on thermo-coupleis wrong or c

Página 54 - AEC ACM Dehumidifying Dryers

Page 58 ACM Series Dehumidifying DryersDryer Options 10The following is a list of options, which your Dryer may have been equipped with:• Dew Point M

Página 55 - Troubleshooting 9

ACM Series Dehumidifying Dryers Page 5911 Spare Parts11-1 Spare Parts ListACM Series Dehumidifying DryersFigure 14Level 1 S

Página 56

Page 6 ACM Series Dehumidifying DryersAEC“ACM” SeriesMembrane DryersThis dryer is manufactured by ACS, Inc. at the ACS-Wood Dale facility:ACS, Inc.801

Página 57 - A and –B of the

Page 60 ACM Series Dehumidifying DryersFigure 15Level 2 & 3 Spare Parts List(Electrical & Mechanical)MINI DRYER SPARE PARTS LIST ACM30, ACM60

Página 58 - Dryer Options 10

ACM Series Dehumidifying Dryers Page 61Technical Assistance 1212-1 Contact Information for Technical AssistanceParts Depar

Página 59 - 11 Spare Parts

Page 62 ACM Series Dehumidifying Dryers12-2 Returned Material Policy12-2-1 Credit Returns 1. Prior to the return of any material authorization must

Página 60 - (Electrical & Mechanical)

ACM Series Dehumidifying Dryers Page 6312-3 WarrantyAEC, Inc. warrants all equipment manufactured by it to be free from de

Página 61 - Technical Assistance 12

Page 64 ACM Series Dehumidifying Dryers-Notes-

Página 62 - 12-2-2 Warranty Returns

ACM Series Dehumidifying Dryers Page 65Safety Tag Information 1313-1 ACM Dryer Safety TagsHot! Read Operationand Insta

Página 63 - 12-3 Warranty

Page 66 ACM Series Dehumidifying Dryers13-2 Dryer Identification (Serial Number) Tag(Located on back of Dryer) ACM Series Dryer

Página 64

ACM Series Dehumidifying Dryers Page 67Service Notes

Página 65 - PE Protected Earth

Page 68 ACM Series Dehumidifying DryersService Notes

Página 66 - Max Drying Capacity HR

ACM Series Dehumidifying Dryers Page 69Service Notes

Página 67 - Service Notes

ACM Series Dehumidifying Dryers Page 7Annex B InformationThe following design information is provided for your reference:1.

Página 68

Page 70 ACM Series Dehumidifying DryersService Notes

Página 69

WarrantyAEC, Inc. warrants all equipment manufactured by it to be free from defects in workmanship andmaterial when used under recommended conditions.

Página 70

801 AEC Drive • Wood Dale, IL 60191-1198 USA(630) 595-1060 • Fax (630) 595-6641http://www.aecinternet.com

Página 71 - Warranty

Page 8 ACM Series Dehumidifying DryersCharts and Figures1Typical ACM Dryer Components 112Typical Dryer Air Flow Schematic 123ACM Series Machine-Mount

Página 72

ACM Series Dehumidifying Dryers Page 9General Information 11-1 Models CoveredThis manual provides instructions for installi

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