Aec Colortronic Granulator - M103 Manual do Utilizador

Model M103 Granulator Part Number: Bulletin Number: CO2-660 Effective: 3/31/04 Write Down Your Serial Numbers Here For Future R

2-4 Safety Features Safety Switches Safety switches at all access covers are wired into the starter control circuit. The machine cannot be started whe

Chapter 3: Installation 3-1 Uncrating the Equipment The granulator is delivered completely assembled and wired, except for the casters. Make sure the

3-2 Making the Electrical Connections Check serial tag voltage/amperage requirements and make sure your electrical service conforms before making any

3-3 Accessing the Cutting Chamber You will need to access the cutting chamber before initial startup and for various maintenance procedures. Use th

3-5 Preparing for Initial Start-up This machine has been run under power and tested at the factory prior to shipment. The necessary settings and adj

Chapter 4: Operation 4-1 Starting the Granulator Before starting the machine, check that the rotor rotates freely by rotating it by hand. Inspect the

4-3 Clearing a Jammed Cutting Chamber Never attempt to free a jammed machine by placing hands on the rotor, rotor knives, or inside the cutting chamb

4-4 Making an Emergency Stop Use the following procedure shut down the machine in case of an emergency: 1. Press the “Stop” button. This shuts off t

Chapter 5: Maintenance 5-1 Preventative Maintenance Schedule Weekly: Retighten the bolts of the granulator blades (36 Nm) and check for wear. Check

5-3 Replacing and Adjusting the Knives The rotor and bed knives are subjected to severe conditions, and you should inspect knives periodically for sha

Shipping Info Unpacking and Inspection You should inspect your granulator for possible shipping damage. Thoroughly check the equipment for any damage

Rotor Knives We recommend that the rotor knife screws be replaced with new screws every time the knife is changed to reduce the risk of screw failure

5-4 Sharpening the Knives Under normal operating use, the cutting edge of the knives will eventually become dulled, resulting in reduced cutting eff

5-5 Cleaning the Granulator Use the following procedure to clean the granulator: 1. Access the cutting chamber as directed in Section 3-3 on page 13.

Chapter 6: Troubleshooting 6-1 Introduction The utmost in safety precautions should be observed at all times when working on or around the machine an

6-3 Processing Faults Problem Possible Cause Possible Remedy Overfeeding Reduce feed rate Partial or complete screen blockage Remove screen, clear a

6-4 Mechanical Faults Problem Possible Cause Possible Remedy Excessive tension on the belt drive Check tension of belt and adjust as necessary Beari

Chapter 7: Appendix 7-1 Customer Satisfaction Warranty Program The terms and conditions of the warranty set forth are for one (1) year from the orig

7-2 Installing the Optional Level Sensor Rotary level sensing devices monitor the material level in the chamber, providing an automatic cutout in cas

7-3 Spare parts list Granulator Cutting Chamber (Reference Drawing #CT000010) 01 CTF00237 Chamber Housing 02 CTF0238 Front Door 03 CTF00236 W

7-3 Spare parts list (Continued) Base Assembly 01 CTF004470 Base Frame 02 ESL-Wheel Caster without brake 03 ESL-Wheel-1 Caster with bra

Table of Contents CHAPTER 1: SAFETY... 5 1-1 How to Use This Manual...

7-3 Spare parts list (Continued) 17 151340005 M5 Lock Washer 18 150810042 Socket Head Set Screw 19 150080098 M5 Socket Head Cap Screw 20

7-4 Technical Data T Models Height: 36.9” max. (936 mm) Width: 18.6” (472 mm) Depth: 29.8” (757 mm) Weight: appr. 264.6 lbs. (120

SW Models Height: 27.75” max. (705 mm) Width: 18.6” (472 mm) Depth: 48.2” (1225 mm) Weight: appr. 308.7 lbs. (140 kg) Throughput:

7-5 Drawings and Diagrams T Models 4 Inch Granulator Chapter 7: Appendix 33 of 47

SW Models 4 Inch Granulator Chapter 7: Appendix 34 of 47

RT Models 4 Inch Granulator Chapter 7: Appendix 35 of 47

4 Inch Granulator Chapter 7: Appendix 36 of 47

4 Inch Granulator Chapter 7: Appendix 37 of 47

4 Inch Granulator Chapter 7: Appendix 38 of 47

4 Inch Granulator Chapter 7: Appendix 39 of 47

5-5 Cleaning the Granulator...22 CHAPTER 6: TROUBLESHOOTING

4 Inch Granulator Chapter 7: Appendix 40 of 47

4 Inch Granulator Chapter 7: Appendix 41 of 47

4 Inch Granulator Chapter 7: Appendix 42 of 47

4 Inch Granulator Chapter 7: Appendix 43 of 47

7-6 Technical Assistance Parts Department Call Spare Parts Express toll-free 8am-8pm EST (800) 229-2919. OEM quality replacement and spare parts en

4 Inch Granulator Chapter 7: Appendix 45 of 47

4 Inch Granulator Chapter 7: Appendix 46 of 47

4 Inch Granulator Chapter 7: Appendix 47 of 47

Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and reference for installing, operating, and maintaining your granulator. T

1-2 General Safety Regulations This machine uses knives for the performance of its intended use. Consequently, it can be a dangerous machine to opera

1-4 Warnings and Precautions Our granulators are designed to provide safe and reliable operation when installed and operated within design specificat

þ ROTATION OF MOTORS: The correct rotating direction for the granulator motor is clearly marked on the machine. Always check for proper rotation of mo

Chapter 2: Functional Description 2-1 Models Covered in This Manual This manual covers M103 beside-the-press granulator. T models are for use with